What are the necessary conditions for the transformation of forging automated production line?
发布时间：
2024-08-23
Due to the poor forging operation environment, the phenomenon of "machine replacement" in the industrial field is popular, and the industrial robot market and industry have gradually developed. After decades of development of the forging industry at home and abroad, as well as the continuous upgrading of the forging automatic production line, many mature forging automatic production lines have been formed. With the robot, and other necessary auxiliary forging equipment, you can achieve automated production.
Common forging automation production lines include bearing automation, nut automatic forging line, valve automation, ball cage automation, hub bearing automation, gear automation, shaft flange automation, red punch automation, ball forging automation, partial shaft automation, semi-shaft automation, spring automation, etc.
According to many years of experience in the forging industry at home and abroad, combined with the opinions of many forging industry experts, we have summarized the following necessary conditions for the transformation of forging automatic production line:
1. High cutting precision;
2. The forging is simple in shape and easy to grasp by mechanical arm. Complex forging if you want to automated online production can also be, but the complex structure is not easy to fill the metal cavity, forging has a certain difficulty;
3. The manual forging process of forgings has been more mature, so as to help the automatic transformation of forging equipment and reduce the scrap rate;
4. Mold life is high enough. In the forging process, because the mold replacement will take up a lot of time and affect the production efficiency, it is necessary to ensure the life of the molds on the same line, and a set of molds can top the next shift, according to the actual production situation of the forging user, about 3000-5000 forgings;
5. The installation position of the mold must be fixed, which is to facilitate the manipulator to grasp the forging more accurately;
6. Large quantity, single variety, in order to reduce the number of mold replacement, automated production line is more suitable for large quantity of single variety forging;
7. No stick mold, no jump mold;
8. Forging equipment has automatic production conditions, and can be connected with PLC communication interface;
9. Production enterprises must have certain professional technology.
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