Forging Industry Trends 2025: How Automation Transforms Bolt & Nut Production Efficiency


发布时间:

2025-11-19

            The global forging industry is experiencing a profound shift driven by intelligent manufacturing, with automation solutions becoming the core driver for small and medium-sized forging enterprises to enhance competitiveness. As a leader in forging automation equipment, Nanjing Litai Intelligent Technology Co., Ltd. has been at the forefront of this transformation, empowering enterprises with integrated lines and specialized equipment.

        Key Drivers Accelerating Automation Adoption in Forging

  1. Labor Shortage Mitigation: Traditional forging processes rely heavily on manual labor, but the industry is facing a severe recruitment challenge. Automated lines, such as Litai’s bolt and nut whole production lines, replace manual feeding, transfer, and sorting with robots and mechanical arms, ensuring continuous operation.
  2. Efficiency and Quality Enhancement: Intelligent equipment like induction heating furnaces and temperature sorting machines enables precise control of heating temperatures and material quality, reducing defect rates. Litai’s whole-line layout optimizes process links, improving production efficiency by over 30% compared to traditional lines.
  3. Green Manufacturing Requirements: Environmental regulations are pushing for cleaner production. Forging equipment with energy-saving designs, such as Litai’s inverter-driven tipper and feeder machines, reduces energy consumption while descaling machines efficiently collect oxide scale, minimizing environmental impact.

         Hot Forging Equipment Innovations Shaping the Industry

  • Integrated Production Lines: Tailor-made whole-line solutions for bolts and nuts cover the entire process from raw material feeding to finished product collection. Litai’s one-stop service includes design, manufacturing, assembly, and commissioning, saving enterprises time and costs.
  • Specialized Equipment Advantages: Induction heating furnaces with dual closed-loop control systems ensure uniform heating and fast startup. Descaling machines achieve over 95% oxide scale removal, improving product surface quality. Lubrication workstations with automatic spraying functions reduce mold adhesion and extend service life.
  • Customization Capabilities: Enterprises now demand equipment tailored to their specific needs. Litai offers customized solutions for different bar diameters, product weights, and process requirements, such as single/double-row conveyors and multi-station manipulators.

        Global Market Outlook for Forging Automation

        The global forging automation market is projected to grow at a CAGR of 6.8% from 2024 to 2030. Asia-Pacific, led by China, India, and               Southeast Asia, is the fastest-growing region due to the expansion of the automotive, construction, and machinery industries.                             International forging enterprises are increasingly adopting intelligent solutions to meet rising quality standards and production demands.
 
       Nanjing Litai continues to uphold its mission of serving small and medium-sized forging enterprises, connecting over 30,000 forging companies worldwide. With its focus on green, efficient, and high-tech production lines, the company is helping more "invisible champions" in the forging industry achieve digital transformation.

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