LITAI Technology's Forging Scale Removal Machine Solves the Problem of Removing Oxide Scale in Just 3 Seconds
发布时间：
2025-09-30
In the forging industry, oxide scale has always been a persistent problem that affects production efficiency and product quality. During the high-temperature forging process, the metal surface is prone to form oxide scale. If not removed in time, it will not only scratch the surface of the forged piece and affect the product accuracy, but also accelerate the wear of the mold, increase the production cost of enterprises, and cause great headaches for many forging plant managers. Now, with its deep industry technical accumulation, Litai Technology has launched a forging scale removal machine, with its "3-second scale removal" powerful strength, bringing an efficient solution to the industry.
The core advantage of this descaling machine lies in its precise application of the principle of high-pressure water descaling. The equipment uses a high-pressure pump to increase the water pressure to several hundred megapascals, and then through a specially designed nozzle, a high-speed water jet is formed, directly targeting the surface of the workpiece. The high-speed water flow can instantly break through the bonding force between the oxide scale and the metal substrate, completely removing the stubborn oxide scale without causing any damage to the workpiece itself. Compared to traditional manual grinding and mechanical scraping methods, high-pressure water descaling does not require contact with the surface of the workpiece, which not only avoids the complexity and inefficiency of manual operations but also eliminates the surface scratches that may occur during mechanical descaling. This fundamentally ensures the integrity of the workpiece.
"3 seconds to solve the problem of oxide scale" is not just empty talk; it is the precise control of equipment performance by Litai Technology. In actual production scenarios, after the forgings exit the high-temperature forging process, they only need to pass through the treatment area of the descaling machine. Within just 3 seconds, the oxide scale on the surface can be completely removed by the high-pressure water flow. The entire process does not require any downtime, perfectly adapting to the continuous operation rhythm of the forging production line. After a large-scale forging enterprise introduced this equipment, the descaling efficiency of the production line increased by over 80%. The descaling process, which originally required 2-3 workers to be specifically responsible for, now only requires the equipment to run automatically, significantly reducing labor costs and also minimizing product losses caused by human operational errors.
In addition to efficient descaling, the LITAI Technology forging descaling machine also focuses on improving the surface quality of the products. After the oxide scale is removed from the forgings, the surface smoothness is significantly enhanced. During subsequent processing procedures (such as heat treatment, precision machining), the material stability is stronger, and the product qualification rate increases by nearly 15%. At the same time, removing the oxide scale can reduce the friction between the mold and the oxide scale, extending the mold's service life by more than 30%, further reducing the equipment maintenance costs for the enterprise. Many cooperative customers have reported that after using the descaling machine from LITECH Technology, the competitiveness of their products in the market has significantly improved, and the order volume has steadily increased.
As an enterprise specializing in forging industry solutions, LITAI Technology has always focused on technological innovation as its core and aimed to address customers' pain points. The launch of this forging scale removal machine not only demonstrates its technical strength but also precisely responds to the demand for efficient and high-quality development in the forging industry. In the future, LITAI Technology will continue to delve into specialized fields, providing more high-quality and efficient equipment and services to more forging enterprises, helping the industry break through production bottlenecks and move towards a new stage of higher-quality development.
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