Forging Power, Precision Speed – Our New-Generation Fully Intelligent Bolt Production Line Sets a New Industry Benchmark for Capacity
发布时间：
2025-12-31
In modern industrial production, the hot forging process of hexagonal bolts is rapidly moving towards automation. Automated hot forging equipment integrates intelligent control and precision machinery to significantly improve production efficiency and product stability. Backed by profound expertise in the forging sector, Nanjing LITAI Technology offers professional insights for the optimization of automated hot forging equipment.
The core of automated hot forging equipment lies in process linkage and intelligent control. Compared with traditional equipment, automated production lines seamlessly connect heating, forging, forming and other processes. For instance, the automated hydraulic press system is equipped with an infrared temperature measurement device, which can monitor billet temperature in real time and ensure forging is performed within the optimal range of 1050–1100℃. Robotic arms accurately grab billets according to preset programs, reducing errors and safety hazards caused by manual operations.
The automated tapping unit is a key component for efficiency improvement. Intelligent tapping machines control rotation speed and feed rate via servo motors, and can automatically adjust parameters according to bolt specifications. Combined with a vision inspection system, they can identify thread quality in real time, and unqualified products will be automatically sorted out, realizing an integrated "processing-inspection-screening" workflow. This closed-loop control mode increases the product qualification rate to over 99%.
Nanjing LITAI Technology’s technical accumulation provides strong support for automated hot forging. Its independently developed intelligent control system enables multi-equipment linkage, conducts real-time analysis of production data through the industrial Internet platform, and issues early warnings for equipment failures. The company’s oxide scale cleaning technology is fully compatible with automated production lines, effectively removing the oxide layer generated during hot forging, reducing subsequent processing procedures and lowering production costs.
The advantages of automated hot forging equipment are also reflected in flexible production. By replacing molds and adjusting programs, the same production line can quickly switch to manufacturing bolts of different specifications, meeting the order demands of small batches and multiple varieties. This flexibility enhances enterprises’ adaptability in market competition. Moreover, Nanjing LITAI Technology’s full-process service system, covering equipment selection to after-sales maintenance, provides comprehensive support for enterprises’ automation upgrades.
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